ZF 4HP18FLA (AUDI) Code: 1050 020 xxx. 91-ON 1 4HP18.SER02 SPECIAL ITEMS NI ATSG Repair Manual. 91-ON 4HP18.MAN02.
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- Zf 4hp18 Repair Manuals
- Repair Manual For Dodge Intrepid
- Haynes Repair Manual
ZF 4HP18 Transmission Code: 1050 000 xxx 4 SPEED FWD (Hydraulic Control) KITS Kit Overhaul Kit (OEM (Alfa, Peugeot, Citroen, Lancia) 90-ON 1 4HP18.OHK03 Kit Overhaul Kit (Precision) (Saab Alfa, Peugeot, Citroen, Lancia). 90-ON 1 4HP18.OHK51 Kit Overhaul Kit (OEM) (Saab With Late Sealing Rings) 87-ON 1 4HP18.OHK02 Kit Overhaul Kit (OEM). Clearance according to the repair manual and select the required spare part from the table. The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. ZF Aftermarket has everything you need for your passenger car transmission: Whether new or exchange units, clutches, components, automatic transmissions, manual transmissions, genuine transmission spare parts or repair kits – we have the right solution to every problem!
Product Description
Zf 4hp18 Repair Manual Online
ZF workshop repair manual will provide you with complete and practical information that will help you use, maintain and repair the transmission 5 HP-18 and to achieve maximum effect. This manual contains high-quality diagrams, schematics, pictures, instructions on how to service and repair your ZF transmission. In this manual, each step of the operation is explained with its own illustration, which will help you to understand the problem more quickly.
We recommend to thoroughly read the content and follow it when necessary. The repair manual is designed to work safely with the ZF transmission 5 HP-18, so it is very important to follow all the recommendations and rules that you will read in this manual.
Electronic product for ZF transmission has been tested specialist with Microsoft Internet Explorer. For work with a manual service, you must install programs Adobe PDF Reader. Repair manual has a very comfortable and pleasant interface, it is designed to run on a personal computer or laptop and supports English.
CONTENTS:
1. General remarks
1.1 Drawing of transmission
1.2 Power flow schematic
1.3 Oil flow charts
1.4 Adjustment work
1.5 Tightening Torques
1.6 Troubleshooting (faults, causes, and remedies)
1.7 Checking the transmission
1.8 Special tools
2. Dismantling
2.1 Dismantling according to assembly groups
2.2 Output side
2.3 Planetary gears, complete
2.4 Input side
2.5 Oil supply unit with brake C1
2.6 Housing with shift and parking pawl
3. Assembling according to assembly groups
3.1 Housing with shift and parking pawl
3.2 Planetary gear set, complete
3.3 Output side
3.4 Planetary gear sets I and II
3.5 Input side
3.6 Oil supply unit with brake C1
3.7 Selector unit, oil sump, and converter
ZF 5HP18 Transmission Repair Manual PDF free online
This manual contains precise details of how to repair the complete transmission.
A1 dismantling and assembly work is described in the correct order.
The photographs have been selected to cover various types of transmission and may therefore differ from the vehicle on which you are working.
The component list precisely defines which version of the transmission you are working and this is also reflected In the parts list.
Zf 4hp18 Repair Manual Free
If any major modifications have to be taken into account when repairs are carried out, you will be notified by Technical Bulletin.
Depending on the nature of the fault, It may be possible to limit the repair to the actual components and areas of the transmission that have failed.
In this connection, please note:
- Always renew the pistons if there is a fault on clutch F or brake G. Never re-use seals, for example 0-rlngs and shaft sealing rings.
- If the transmission has been run for a considerable distance (> 50.000 km), renew all lined and steel discs.
- If clutch damage has occurred the converter, oil cooler lines and the oil cooler itself must be thoroughly flushed out with a suitable cleaning agent.
The following conditions must be satisfied:
Zf 4hp18 Repair Manual Pdf
- The necessary special tools must be available The complete set Is listed in Section 1.8 of this manual.
- A suitable transmission test rig should be available.
Refer to the Technical Bulletins for the relevant test values.
Zf 4hp18 Repair Manuals
CONTENTS
Preliminary information
Repair Manual For Dodge Intrepid
- 1. General remarks
- 1.1 Drawing of transmission
- 1.2 Power flow schematic
- 1.3 Oil flow charts
- 1.4 Adjustment work
- 1.4.1 Release clearance at clutch F (snap ring)
- 1.4.2 Release clearance at brake G (snap ring)
- 1.4.3 Release clearance at brake D (snap ring)
- 1.4.4 Clearance at output side (washer)
- 1.4.5 Release clearance at clutch E (snap ring)
- 1.4.6 Release clearance at clutch A (snap ring)
- 1.4.7 Release clearance at brake C1 (snap ring)
- 1.4.8 Transmission axiale clearance (washer)
- 1.4.9 Release clearance at brake C2 (two washers)
- 1.5 Tightening torques
- 1.6 Troubleshooting (faults, causes and remedies)
- 1.7 Checking the transmission
- 1.8 Special tools
- 2. Dismantling
- 2.1 Dismantling according to assembly groups
- 2.2 Output side
- 2.3 Planetary gears, complete
- 2.3.1 Planetary gear set III
- 2.3.2 Clutch F
- 2.3.3 Brake DG with 1st gear freewheel
- 2.4 Input side
- 2.4.1 Clutch E
- 2.4.2 Clutch A
- 2.4.3 Clutch B and 3rd gear freewheel
- 2.4.4 Brake C
- 2.5 Oil supply unit with brake C
- 2.6 Housing with shift and parking pawl
- 3. Assembling according to assembly groups
- 3.1 Housing with shift and parking pawl
- 3.2 Planetary gear set, complete
- 3.2.1 Planetary gear set III
- 3.2.2 Clutch F
- 3.2.3 Brake DG with 1st gear freewheel
- 3.3 Output side
- 3.4 Planetary gear sets I and II
- 3.5 Input side
- 3.5.1 Clutch E
- 3.5.2 Clutch A
- 3.5.3 Clutch B and 3rd gear freewheel
- 3.5.4 Brake C
- 3.6 Oil supply unit with brake C
- 3.7 Selector unit, oil sump and converter
Haynes Repair Manual
Language: English
Format: PDF
Pages: 121